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Feature Story - June 2004


Cutting Costs

Queens School Tests New SCA Design Guidelines

by Dave Platter

After implementing new design standards instituted by the New York City School Construction Authority, construction costs were cut by 30 percent from a typical $450 per sq. ft. to $315 per sq. ft.

The 86,395-sq.-ft. addition to the Queens Vocational & Technical High School in Long Island City is the first project to begin construction under the new design standards of the School Construction Authority, the city agency that oversees public school construction New York.

"The effort to revise the standards started back in summer 2002, and our new standards were in place in about a year," said Timothy F. Ng, director of Design Studio 2 in the SCA's Architecture and Engineering Department.

As a result of the new design program, the price per square foot of the addition was slashed by 30 percent, from the typical $450 per sq. ft. to $315 per sq. ft. Sitework and work in the existing four-story, 1929 brick and limestone building brought total project costs up to $30.1 million, Ng said.

The project is expected to be completed July 2005.

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"The idea was to save money without reducing the quality of the product," said Bernard Zipprick, managing partner at Richard Dattner & Partners Architects, PC., the firm that designed the addition.

Charlie Avolio, deputy operations manager for the general contractor, Turner Construction Co., said the new standards mainly impacted changes in specifications for structural components, exterior walls and mechanical and electrical systems.

The standards permitted the installation of a rooftop, all-air heating, ventilation and air-conditioning system for the first time in a New York public school. That meant an end to the traditional system consisting of a boiler plant in the basement and a chiller plant and fan units on the rooftop.

As a result, "We've minimized the amount of piping and mechanical equipment going into the building," Avolio said. "The system is greatly reduced in complexity and costs.

"There is also extensive use of drywall interior construction, which speeds the construction process and speeds the installation of mechanical, electrical and plumbing conduits."

The development of abuse- and impact-resistant sheetrock means that drywall is now able to replace masonry interior walls. The new specifications call for a layer of this material, an inner layer of lower-grade sheetrock, as well as insulation and metal studs.

The new wing will transform a building that is now "L" shaped into one that is "U" shaped, and it will finally give the Depression-era facility all the elements of a modern high school.

"It's an addition to a school that has probably needed one since the day it was built," said Bob Drake, the site representative for Richard Dattner & Partners.

The building was not built to be a high school, said Mary Leas, a project support manager with the SCA. It was intended to serve as a continuing education center where adults attending night and evening classes could learn trade professions, she added.

As a result of its origins, the high school has never had a cafeteria or gymnasium. "They have to have lunches trucked in," Leas said. "The students sit in the auditorium and eat their lunches in their lap."

Despite the obstacles, 71.5 percent of the students at Queens Vocational & Technical High School report that they plan to go on to college after graduation, according to a spokesperson for the Department of Education.

In addition to a cafeteria, kitchen and gymnasium, the new structure will include a library, classrooms that can seat 600 students and specialty shops dedicated to vocational training. It will sit on its own foundations next to the existing building, with the corridors of the existing school continuing through into the new structure on each of the four aboveground floors.

On the exterior, the expansion's façade will complement the older building. "It's designed to be a contemporary expression of the original building, with the intent to provide a sophisticated up-to-date look," architect Zipprick said.

Zipprick's team selected an elongated Norman brick that is consistent with the existing building. The team also chose cast stone to create simplified versions of the decorative terra cotta and limestone horizontal bands, window sills and architectural medallions on the original structure.

"The addition will feel like an extension of the original," Zipprick said.

The construction team, which has to demolish exterior walls and interior spaces such as classrooms in the old building to connect the newer structure, has had to work on an occupied, operational school with more than 1,000 students and staff.

"At the beginning of the project, I think it was the biggest challenge we faced," Avolio said. "We have to understand we're in their house and we need to respect that."

To smooth relations, the contractor has arranged a program with the school's leadership to give students a chance to learn about construction trades onsite.

K-12 related articles:
Building for the Future
New Jersey's $8.6 Billion School Construction Program Well Underway
Cutting Costs
Queens School Tests New SCA Design Guidelines
Style and Substance
High School of Architecture to Have Avant-Garde Style


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